Click on the video to enter our automated production workshop and explore the core process of FPV motors-the fully automated precision winding process. Stator winding is the power heart of the motor, and the winding technique directly determines the motor's thrust, heat generation, vibration, and overall lifespan.
1.Fully automatic servo winding with no manual intervention throughout the process
1.1 The system pre-loads the dedicated program corresponding to KV, accurately locks the number of turns per slot with an error controlled within ±1 turn, and ensures the resistance difference of three-phase windings is ≤2%.
1.2 The equipment winds the wire at a constant speed, with real-time dynamic tension adjustment, preventing copper wire breakage or loose coil stacking.
1.3 Using high-temperature-resistant 18AWG pure copper enameled wire for winding reduces conductive loss, with controllable temperature rise during heavy-load prolonged flight.
2.Why does the winding process directly determine the quality of the motor?
2.1 Pull and Endurance: Neat wiring layout and balanced slot fill rate improve electromagnetic conversion efficiency by 5%-12%, delivering greater thrust and lower power consumption with the same battery, extending long-range flight duration.
2.2 Temperature control and durability: Copper wires are arranged without overlapping or congestion, ensuring smooth heat dissipation. Capable of continuous full-throttle flight with 6S without overheating or demagnetization, suitable for prolonged tasks like surveying and heavy-load operations.
2.3 Low-vibration aerial photography: Three-phase windings are symmetrically and evenly arranged, the rotor rotates without eccentric magnetic force, and factory dynamic balancing ensures more stable footage for film and TV aerial shots.
2.4 Long-term stability: The coil is compact and does not loosen, with the insulation layer resistant to wear in high-vibration environments like drone crashes or high-altitude conditions, significantly reducing after-sales repair rates.
The coil winding of the stator holds the core secret to the durability and stability of FPV motors. Leveraging our fully‑automatic precision winding production line, our full‑series motors are manufactured to unified high‑quality standards to meet diverse application requirements, including racing, long‑range flight, cinematic shooting and industrial heavy‑payload operations.
We support customized solutions such as motor KV value, wire specifications, and LOGO engraving. Global buyers are welcome to visit our factory and witness the fully automated production process on-site.
